CUSTOM FILM. PRECISELY ENGINEERED.
Performance
in every layer.
Packaging starts with the right film. We engineer custom solutions around your product, your process, and what comes next.
MANUFACTURED IN ILLINOIS · DELIVERED NATIONWIDE
BUILT AROUND YOUR SPECIFICATIONS01 / 04

Barrier film applicationsProtection across food categories.
Films ↗ 
Nuts & Dried fruitThe right film starts with the product.
Materials ↗ 20+Years in film extrusion
1–9Layer extrusion capabilities
9Production lines
CustomFormulations. Formats. Finishes.
SQF CertifiedFood packaging quality, backed by a commitment to controlled production and consistent performance.
Our quality commitment ↗01 / FILM SOLUTIONS
The right film.
A better-performing package.
From everyday protection to demanding barrier applications, find a starting point. We’ll help tailor it to your specifications.
01EVERYDAY VERSATILITY
Monolayer films
A straightforward structure for reliable sealing, consistent gauge, and cost-effective packaging.
02BALANCED PERFORMANCE
Coextruded films
Combine material properties in two- and three-layer structures to meet your application’s requirements.
03ADVANCED PROTECTION
Barrier films
Multilayer protection that helps limit oxygen and moisture transfer and support product shelf life.
02 / MANUFACTURING CAPABILITIES
Precision is part
of the process.
Blown and cast extrusion, custom formulation, and in-house testing help turn your requirements into a consistent finished film.
FILM WIDTH3–75 inBlown and cast capabilities
BLOWN FILM GAUGE0.5–10 milAutomatic gauge control
CAST FILM GAUGE1–16 milMonolayer to multilayer extrusion
Quality you can
build on.
Prime certified resins, controlled blending, and laboratory testing support film consistency.
Inside our testing lab +
Seal and hot-tack testing, coefficient of friction, gauge profiling, haze and gloss measurement, tear strength, dart impact, microscopy, FT-IR, optical density, and melt index testing.
View equipment, testing & Formats ↗04 / YOUR FILM MANUFACTURING PARTNER
Family owned.
Technically driven.
Focused on you.
We’re BIO Packaging Films, an independent manufacturer based in Mundelein, Illinois.
For more than 20 years, we’ve brought film extrusion expertise and personal service to custom packaging. Our team combines manufacturing knowledge and local and national distribution to keep your requirements at the center of the work.
Let’s find your film solution ↗ECO-FRIENDLY FILM OPTIONS
More choices.
Less material impact.
Explore renewable films and material-saving approaches with our team. We’ll help assess the options against your packaging requirements.
01 / RENEWABLE MATERIALSPlant-based bioplastic films
Renewable film options for customers exploring plant-based materials.
Discuss plant-based films ↗02 / END-OF-LIFE OPTIONSRecyclable bioplastic films
Explore recyclable renewable films for your application and intended disposal route.
Discuss recyclable films ↗03 / RECYCLED CONTENTRecycled-resin options
Work with us to evaluate opportunities to incorporate recycled content.
Explore recycled content ↗04 / MATERIAL EFFICIENCYOptimized film weight
Review opportunities to reduce resin requirements while meeting your performance needs.
Discuss material reduction ↗ Plant-based does not automatically mean biodegradable or compostable. Recyclability depends on the finished film structure and the collection and processing facilities available. Confirm the right material and disposal guidance for your application with our team.
Let’s find the right film.
Share your application, specifications, and quantity with our team.
Request a quote ↗