CUSTOM FILM. PRECISELY ENGINEERED.

Performance
in every layer.

Packaging starts with the right film. We engineer custom solutions around your product, your process, and what comes next.

MANUFACTURED IN ILLINOIS · DELIVERED NATIONWIDE
BUILT AROUND YOUR SPECIFICATIONS01 / 04
Steak, salmon, cheese and sausages in clear, unlabeled barrier packaging
Barrier film applications

Protection across food categories.

Films
YOUR PRODUCT. OUR EXPERTISE.Discover the possibilities
20+Years in film extrusion
1–9Layer extrusion capabilities
9Production lines
CustomFormulations. Formats. Finishes.
SQF Certified

Food packaging quality, backed by a commitment to controlled production and consistent performance.

Our quality commitment
01 / FILM SOLUTIONS

The right film.
A better-performing package.

From everyday protection to demanding barrier applications, find a starting point. We’ll help tailor it to your specifications.

01EVERYDAY VERSATILITY

Monolayer films

A straightforward structure for reliable sealing, consistent gauge, and cost-effective packaging.

Pouches · Frozen foods · Surface protectionView details
02BALANCED PERFORMANCE

Coextruded films

Combine material properties in two- and three-layer structures to meet your application’s requirements.

Flexible packaging · Mailers · IndustrialView details
02 / MANUFACTURING CAPABILITIES

Precision is part
of the process.

Blown and cast extrusion, custom formulation, and in-house testing help turn your requirements into a consistent finished film.

FILM WIDTH3–75 in

Blown and cast capabilities

BLOWN FILM GAUGE0.5–10 mil

Automatic gauge control

CAST FILM GAUGE1–16 mil

Monolayer to multilayer extrusion

Quality you can
build on.

Prime certified resins, controlled blending, and laboratory testing support film consistency.

Inside our testing lab +

Seal and hot-tack testing, coefficient of friction, gauge profiling, haze and gloss measurement, tear strength, dart impact, microscopy, FT-IR, optical density, and melt index testing.

View equipment, testing & Formats
04 / YOUR FILM MANUFACTURING PARTNER

Family owned.
Technically driven.
Focused on you.

We’re BIO Packaging Films, an independent manufacturer based in Mundelein, Illinois.

For more than 20 years, we’ve brought film extrusion expertise and personal service to custom packaging. Our team combines manufacturing knowledge and local and national distribution to keep your requirements at the center of the work.

Let’s find your film solution
ECO-FRIENDLY FILM OPTIONS

More choices.
Less material impact.

Explore renewable films and material-saving approaches with our team. We’ll help assess the options against your packaging requirements.

01 / RENEWABLE MATERIALS

Plant-based bioplastic films

Renewable film options for customers exploring plant-based materials.

Discuss plant-based films
02 / END-OF-LIFE OPTIONS

Recyclable bioplastic films

Explore recyclable renewable films for your application and intended disposal route.

Discuss recyclable films
03 / RECYCLED CONTENT

Recycled-resin options

Work with us to evaluate opportunities to incorporate recycled content.

Explore recycled content
04 / MATERIAL EFFICIENCY

Optimized film weight

Review opportunities to reduce resin requirements while meeting your performance needs.

Discuss material reduction

Plant-based does not automatically mean biodegradable or compostable. Recyclability depends on the finished film structure and the collection and processing facilities available. Confirm the right material and disposal guidance for your application with our team.

Let’s find the right film.

Share your application, specifications, and quantity with our team.

Request a quote